Feature of Water Filling Machine:
1 Direct connection technology between air conveyor and in-feeding starwheel is applied to replace in-feeding screw and conveying chain to ease bottle changing process with only to change few parts. Newly-designed bottle-separating grippers are assembled to starwheel.
2 We adopts Neck-hanging technology in bottle transportation. Instead of traditional starwheel, we use neck-hanging gripper to make bottle-size-changing easily , without equipment height adjustment ,only few parts need to be adjusted
3 Specially-designed rinser grippers which are made of stainless steel are firm and endurable, with no contact to screw part of the bottle to prevent second pollution.
4 High-speed, easily-cleaned filling valves with big flow volume are equipped with well CIP system and control system to rinse the equipment thoroughly.
5 splint of starwheel using twist descending way to simplify the process of bottle-size-changing. Only need to change arch board and starwheel, within ten minutes.
1)Water treatment system
Source water tank →Source water pump→ Quartz sand filter→ Active carbon filter→ Ion soften machine→ Fine filter →Reverse Osmosis → Ozone sterilizer → pure water tank
(Description: The processing flow adopted by a set of Pure Drinking Water Treatment System depends on quality of water source and target purpose of water usage. The selected flow basically includes three parts: pretreatment system, micro processing system and terminal processing system. The Pretreatment system includes multi-media filter, active carbon filter, softener, iron-manganese removal filter, ultra-filter, micro-filter, etc. The micro processing system adopts membrane filtration and ion exchange method. The terminal processing system involves in ozone/UV sterilization, iron exchange etc.)
2) Bottle filling & packing system
Pure water tank→Bottle blower→Air conveyor →Washing, filling & capping 3-in-1→ Light check → Full-automatic labeling machine → Ink jet machine →Full automatic PE film packing machine→ warehouse
(Description: Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. There is once time of internal and external washing, the efficiency of bottle washing is high.
It adopts hanging type conveying-bottle structure to make changing bottle more convenient,faster and easier.Themain machine adopts advanced PLC control technology.The key electric elements adopt international famous products.
|Number of rinsing head||8||14||18||24||32||40|
|Number of filling head||8||12||18||24||32||40|
|Number of capping head||3||4||6||8||10||12|
|(500m)Rated production capacity||1000-2000||2000-4000||6000-8000||8000-12000||12000-16000||16000-20000|
|1||Washing head with bottle neck hanging||Made by our factory|
|2||Filling valve||Made by our factory|
|3||Sealing head||Made by our factory|
|8||Light fiber switc||Autonics|